OilWear - COUNTER SERIES
Technology based on artificial vision and AI algorithms that provide fast, real time information about machine status, allowing decisions and actions to be taken at an earlier stage of failure, to generate considerable savings.
Atten[2]’s OilWear® C100 is an online sensor that detects particles and bubbles larger than 4 microns in the machine fluid and classifies them into 6 size ranges. Designed to be installed in-line, to provide real- time information about the machine’s condition through the contamination of its fluids.
OilWear® C100 is the best ally for predictive maintenance strategy based on oil cleanliness. The measurement of an abnormal amount of particles allows for early detection of machine failures and thus the initiation of corrective actions.
OilWear® C100 has a robust, modular design and is easy to integrate into any data acquisition system or CMS of an oil condition monitored asset.
BENEFITS
• Classification and counting of particles larger than 4
microns in 6 ranges
• Provides early information on machine condition, up
to 7 times earlier than other technologies
• Provides fast and reliable information on fluid
contamination
• Extends fluid life and reduces machine downtime
• Recognizes and classifies particles larger than 20
microns by wear type helping to identify root cause
• Integrates OilHealth technology that provides
information on oil degradation and contamination
• Simple installation
• Full integration with SCADA/PC/PLC via digital
communications for easy interpretation
SPECIFICATIONS
| Counting output | Particle classification according to: |
|---|---|
| Precision | +/- 1 ISO |
| Additional variables | Device temperature measurement |
| Power supply | 24 VDC |
| Current consumption | <150 mA |
| Digital output | RS485 (Modbus: RTU) |
| Operating pressure | Up to 150 bar |
| Electronic operating temperature | From -30° C up to 70°C |
| Fluid operating temperature | Up to 85° C |
| Viscosity range | Up to 1280 cSt |
| Flow rate | Up to 0,5 l/min / Optimal 0,2 l/min |
| Sensor size/weight | 88.5 x 60 x 62 mm // 320 gr |
| Hydraulic connections | 1/8 BSPPF (x2) |
| Materials | Aluminium, BK7 and FKM (other materials on request) |
| Internal datalog | Last 10.000 tests and 100 last images |
| Protection class | IP65 |
| Certification | CE, UL |
Types of fluids
Integration and communication
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The multiple options for visualization and interpretation of the data allow substantial improvements in the maintenance of assets for better decision making
DIMENSIONS
• Hydraulic fluids and lubricants
• Fuels
• Mineral and synthetic oils
• Coolants
• Cutting fluids
• Aqueous solutions
• Glycols
• Cleaning fluids
• Water