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OilWear - SHAPE SERIES

  /   Atten[2]
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Technology based on artificial vision and AI algorithms that provide fast, real time information about machine status, allowing decisions and actions to be taken at an early stage of failure, generating considerable savings

Atten[2]’s OilWear® S120 is an online sensor that detects particles and bubbles larger than 4 microns in the machine fluid and classifies them into 6 size ranges. Designed to work installed in-line, it provides real-time information about the machine’s condition through the contamination of its fluids.

OilWear® S120 is the best ally for predictive maintenance strategy based on oil cleanliness. The measurement of an abnormal amount of particles allows the early detection of machine failures and thus the initiation of corrective actions.

OilWear® S120 has a robust, modular design and is easy to integrate into any data acquisition system or CMS of the oil condition monitoring asset.

  • Benefits
  • Specification
  • Types
  • I & C

BENEFITS

• Classification and counting of particles larger than 4 microns in 6 ranges
• Provides early information on machine condition, up to 7 times earlier than other technologies
• Provides fast and reliable information on fluid contamination
• Extends fluid life and reduces machine downtime
• Recognizes and classifies particles larger than 20 microns by wear type helping to identify root cause
• Integrates OilHealth technology that provides information on oil degradation and contamination
• Simple installation
• Full integration with SCADA/PC/PLC via digital communications for easy interpretation

SPECIFICATIONS

Counting output

Particle classification according to:
ISO 4406:1999 // NAS 1638
Total particles (P/ml)
Particle shape recognition (p/ml)- Fatige, sliding, Cutting & Others &
Air Bubble Detection & Discrimination (b/ml)
Oil Degradation (%)

Precision

+/- 1 ISO

Additional variables

Device temperature measurement

Power supply

24 VDC

Current consumption

<150 mA

Digital output

RS485 (Modbus: RTU)
Ethernet RJ45 (Modbus: TCP/IP, FTP)

Operating pressure

Up to 150 bar

Electronic operating temperature

From -30° C up to 70°C

Fluid operating temperature

Up to 85° C

Viscosity range

Up to 1280 cSt

Flow rate

Up to 0,5 l/min / Optimal 0,2 l/min

Sensor size/weight

88.5 x 60 x 62 mm // 320 gr

Hydraulic connections

1/8 BSPPF (x2)

Materials

Aluminium, BK7 and FKM (other materials on request)

Internal datalog

Last 10.000 tests and 100 last images

Protection class

IP65

Certification

CE, UL

Types of fluids

  1. • Hydraulic fluids and lubricants
    • Fuels
    • Mineral and synthetic oils
    • Coolants
    • Cutting fluids
    • Aqueous solutions
    • Glycols
    • Cleaning fluids
    • Water

Integration and communication

  1. The multiple options for visualization and interpretation of the data allow substantial improvements in the maintenance of the assets favoring better decision making

DIMENSIONS

BTPL is a specialized provider of advanced oil filtration, condition monitoring, and contamination control solutions for industrial, mining, and marine sectors. Its product range enhances equipment reliability, extends oil life, and reduces maintenance costs through efficient filtration and monitoring technologies.

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